high-frequency transformer

Brief description:

The core of efficient energy conversion: high-performance high-frequency transformer

The high-frequency transformer specially designed for modern power electronic equipment is a key magnetic component for achieving efficient and stable energy conversion and isolation. Our products are widely used in fields such as switching power supplies, new energy, and communication systems due to their low loss, high power density, and excellent reliability. They are an ideal choice for improving equipment efficiency, reducing size, and ensuring safe operation.

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Details description

☷ Product Description

The model naming of high-frequency transformers is usually based on the core structure type as the core prefix, and the suffix number represents the size or specification parameters of the core. Different series correspond to differentiated application scenarios and performance characteristics. The following is a classification of mainstream models and key information by magnetic core type: 1、 EE series (basic universal type) EE type is the most commonly used basic ferrite core structure, with a wide range of applications, covering scenarios such as switching power supplies, LED drivers, and electronic device power supplies. It has the characteristics of easy winding and high cost-effectiveness. • Common models: EE-13, EE-16, EE-19, EE-22, EE-25, EE-28, EE-35, EE-42, EE-50 • Model rule: The larger the suffix number, the larger the magnetic core size (height, center column cross-sectional area), and the higher the upper limit of output power. • Typical applications: EE-13/16 is suitable for small smart home devices, while EE-42/50 can be used for industrial grade switch power supply main transformers. 2、 PQ series (power intensive) The PQ series has the core advantage of “high power density”, with a compact magnetic core structure and excellent heat dissipation performance. The number represents the length x width size of the magnetic core, and is widely used in power adapters, industrial equipment, etc. Common models: PQ2625, PQ3220, PQ3230 Model Analysis: • PQ2625(26mm×25mm):Compact size, suitable for smart homes and small frequency converters; • PQ3220(32mm×20mm):Medium power scenarios, such as LED drivers and small power modules; • PQ3230(32mm×30mm):High power demand, used for industrial power adapters and high-frequency inverters. 3、 EFD series (ultra-thin flat type) Specially designed for ultra-thin switching power supplies, using flat ferrite cores, balancing high power and small size, with high requirements for PCB board installation accuracy. • Common models:EFD15、EFD20、EFD25、EFD30 • Application scenarios: Laptop power adapter, ultra-thin LED display power module, portable electronic device power supply. 4、 ER/EC series (easy winding high-power type) The center column of the magnetic core is cylindrical in shape, with low winding difficulty and large winding cross-sectional area, which can improve output power and is suitable for switching power transformers, blocking coils, etc. Common models: • ER series:ER2510、ER2834、ER3542、ER4042、ER4950 • EC series:EC2820、EC2828、EC34、EC39、EC40、EC49 5、 EDR series (high-voltage broadband type) It has a wide operating voltage (3V-1000V) and a wide frequency range (20kHz-500kHz), with a maximum power of up to 3000W. It complies with UL, VDE and other multinational certifications and supports customization. • Common models:EDR20、EDR25、EDR26、EDR28、EDR39、EDR40、EDR2009、EDR2810 • Model Rule:Partial suffix numbers represent installation dimensions, such as the “28” of EDR2810 corresponding to magnetic core height related parameters; • Application Scenarios:Industrial grade high-voltage power supply, high-power DC-DC converter. 6、 Other mainstream series • ETD series: The magnetic core structure is suitable for high-frequency and high current scenarios. Common models include ETD34, ETD39, ETD44, and ETD50, which can be used in new energy power supply systems; • RM series: miniaturized magnetic core, suitable for low-power signal coupling scenarios, models RM6, RM8, RM10; • POT series: Excellent protection performance, suitable for harsh working conditions, commonly used POT3314, POT3230, POT40; • EPC series: ultra small patch type, used for microelectronic devices, models EPC15, EPC17, EPC19; • EF series: With strong versatility, models EF12.6, EF20, and EF25 are suitable for small audio-visual equipment power supply.

☷ Product Advantages

High Efficiency and Energy Saving:The optimized core and winding design minimizes core and copper losses, with an energy conversion efficiency of over 95%, helping terminal devices achieve higher energy efficiency standards (such as 80 PLUS). High power density:The high-frequency design significantly reduces the volume and weight of transformers, making terminal devices more compact and in line with the trend of miniaturization in electronic products. Excellent stability and reliability:Strict material selection, advanced manufacturing processes, and comprehensive testing procedures ensure that products can operate stably for a long time and have a longer lifespan even under harsh conditions such as high temperature, high humidity, and frequent switching. Excellent EMC performance:Low leakage design and optional shielding structure effectively suppress electromagnetic interference (EMI), making it easier for the entire machine to pass electromagnetic compatibility certifications such as CE and FCC. Powerful customization capability:We can quickly design and produce according to the specific circuit topology (such as LLC, Flyback, Forward, Full Bridge), electrical parameters, installation methods, and safety certification (UL, VDE, CQC) requirements of the customer, providing a one-stop solution.

☷ Application Scenarios

Our high-frequency transformer is a core component in the following fields: Switching Power Supply(SMPS):Main power conversion transformers and drive transformers in various AC/DC adapters, server power supplies, communication power supplies, and industrial power supplies. New Energy Sector:High frequency isolation and drive modules in photovoltaic inverters, energy storage systems (ESS), and wind power converters. New Energy Vehicle:Internal components of on-board charger (OBC), DC-DC converter, and charging station module. Industrial and Consumer Electronics:Variable frequency drive, servo drive, UPS with different power outages, high-end audio equipment, LED driver power supply. Communication Equipment:5G base station power supply and RF module, network switch/router power supply, optical module. Medical Electronics:Medical power supplies, medical imaging equipment (such as X-ray machines), and other fields that require extremely high safety and reliability.

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